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Food Industry with Protease

  Certain proteases have been used in food processing for centuries and any record of the discovery of their activity has been lost in the mists of time. Rennet (mainly chymosin), obtained from the fourth stomach (abomasum) of unweaned calves has been used traditionally in the production of cheese. Similarly, papain from the leaves and unripe fruit of the pawpaw (Carica papaya) has been used to tenderise meats. These ancient discoveries have led to the development of various food applications for a wide range of available proteases from many sources, usually microbial. Proteases may be used at various pH values, and they may be highly specific in their choice of cleavable peptide links or quite non-specific. Proteolysis generally increases the solubility of proteins at their isoelectric points.

The action of rennet in cheese making is an example of the hydrolysis of a specific peptide linkage, between phenylalanine and methionine residues (-Phe105-Met106-) in the k-casein protein present in milk .The k-casein acts by stabilising the colloidal nature of the milk, its hydrophobic N-terminal region associating with the lipophilic regions of the otherwise insoluble a- and b-casein molecules, whilst its negatively charged C-terminal region associates with the water and prevents the casein micelles from growing too large. Hydrolysis of the labile peptide linkage between these two domains, resulting in the release of a hydrophilic glycosylated and phosphorylated oligopeptide (caseino macropeptide) and the hydrophobic para-k-casein, removes this protective effect, allowing coagulation of the milk to form curds, which are then compressed and turned into cheese (Figure 1). The coagulation process depends upon the presence of Ca2+ and is very temperature dependent (Q10 = 11) and so can be controlled easily. Calf rennet, consisting of mainly chymosin with a small but variable proportion of pepsin, is a relatively expensive enzyme and various attempts have been made to find cheaper alternatives from microbial sources These have ultimately proved to be successful and microbial rennets are used for about 70% of US cheese and 33% of cheese production world-wide.


Cheese production flow chart

Figure 1. Outline method for the preparation of cheese.


The major problem that had to be overcome in the development of the microbial rennets was temperature lability. Chymosin is a relatively unstable enzyme and once it has done its major job, little activity remains. However, the enzyme from Mucor miehei retains activity during the maturation stages of cheese-making and produces bitter off-flavours. Treatment of the enzyme with oxidising agents (e.g. H2O2, peracids), which convert methionine residues to their sulfoxides, reduces its thermostability by about 10C and renders it more comparable with calf rennet. This is a rare example of enzyme technology being used to destabilise an enzyme Attempts have been made to clone chymosin into Escherichia coli and Saccharomyces cerevisiae but, so far, the enzyme has been secreted in an active form only from the latter.

The development of unwanted bitterness in ripening cheese is an example of the role of proteases in flavour production in foodstuffs. The action of endogenous proteases in meat after slaughter is complex but 'hanging' meat allows flavour to develop, in addition to tenderising it. It has been found that peptides with terminal acidic amino acid residues give meaty, appetising flavours akin to that of monosodium glutamate. Non-terminal hydrophobic amino acid residues in medium-sized oligopeptides give bitter flavours, the bitterness being less intense with smaller peptides and disappearing altogether with larger peptides. Application of this knowledge allows the tailoring of the flavour of protein hydrolysates. The presence of proteases during the ripening of cheeses is not totally undesirable and a protease from Bacillus amyloliquefaciens may be used to promote flavour production in cheddar cheese. Lipases from Mucor miehei or Aspergillus niger are sometimes used to give stronger flavours in Italian cheeses by a modest lipolysis, increasing the amount of free butyric acid. They are added to the milk (30 U l-1) before the addition of the rennet.

When proteases are used to depolymerise proteins, usually non-specifically, the extent of hydrolysis (degree of hydrolysis) is described in DH units where:

            

Commercially, using enzymes such as subtilisin, DH values of up to 30 are produced using protein preparations of 8-12% (w/w). The enzymes are formulated so that the value of the enzyme : substrate ratio used is 2-4% (w/w). At the high pH needed for effective use of subtilisin, protons are released during the proteolysis and must be neutralised:

subtilisin (pH 8.5)                                        
H2N-aa-aa-aa-aa-aa-COO- forward arrowH2N-aa-aa-aa-COO- + H2N-aa-aa-COO- + H+        

where aa is an amino acid residue.

Correctly applied proteolysis of inexpensive materials such as soya protein can increase the range and value of their usage, as indeed occurs naturally in the production of soy sauce. Partial hydrolysis of soya protein, to around 3.5 DH greatly increases its 'whipping expansion', further hydrolysis, to around 6 DH improves its emulsifying capacity. If their flavours are correct, soya protein hydrolysates may be added to cured meats. Hydrolysed proteins may develop properties that contribute to the elusive, but valuable, phenomenon of 'mouth feel' in soft drinks.

Proteases are used to recover protein from parts of animals (and fish) would otherwise go to waste after butchering. About 5% of the meat can be removed mechanically from bone. To recover this, bones are mashed incubated at 60C with neutral or alkaline proteases for up to 4 h. The meat slurry produced is used in canned meats and soups.

Large quantities of blood are available but, except in products such black puddings, they are not generally acceptable in foodstuffs because of their colour. The protein is of a high quality nutritionally and is de-haemed using subtilisin. Red cells are collected and haemolysed in water. Subtilisin is added and hydrolysis is allowed to proceed batchwise, with neutralisation of the released protons, to around 18 DH, when the hydrophobic haem molecules precipitate. Excessive degradation is avoided to prevent the formation of bitter peptides. The enzyme is inactivated by a brief heat treatment at 85C and the product is centrifuged; no residual activity allowed into meat products. The haem-containing precipitate is recycled and the light-brown supernatant is processed through activated carbon beads to remove any residual haem. The purified hydrolysate, obtained in 60% yield, may be spray-dried and is used in cured meats, sausages and luncheon meats.

Meat tenderisation by the endogenous proteases in the muscle after slaughter is a complex process which varies with the nutritional, physiological and even psychological (i.e. frightened or not) state of the animal at the time of slaughter. Meat of older animals remains tough but can be tenderised by injecting inactive papain into the jugular vein of the live animals shortly before slaughter. Injection of the active enzyme would rapidly kill the animal in an unacceptably painful manner so the inactive oxidised disulfide form of the enzyme is used. On slaughter, the resultant reducing conditions cause free thiols to accumulate in the muscle, activating the papain and so tenderising the meat. This is a very effective process as only 2 - 5 ppm of the inactive enzyme needs to be injected. Recently, however, it has found disfavour as it destroys the animals heart, liver and kidneys that otherwise could be sold and, being reasonably heat stable, its action is difficult to control and persists into the cooking process.

Proteases are also used in the baking industry. Where appropriate, dough may be prepared more quickly if its gluten is partially hydrolysed. A heat-labile fungal protease is used so that it is inactivated early in the subsequent baking. Weak-gluten flour is required for biscuits in order that the dough can be spread thinly and retain decorative impressions. In the past this has been obtained from European domestic wheat but this is being replaced by high-gluten varieties of wheat. The gluten in the flour derived from these must be extensively degraded if such flour is to be used efficiently for making biscuits or for preventing shrinkage of commercial pie pastry away from their aluminium dishes.